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Nov 02, 2024
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2022-2023 College Catalog [ARCHIVED CATALOG]
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WLD 264B - Introduction to Basic Robotic Welding: Module B 2 Credits, 3 Contact Hours 1 lecture period 2 lab periods
Procedures and techniques in robotic automated welding. Includes safety, programming and operation procedures for Gas Metal Arc Welding (GMAW) process using a Fanuc R30iA robotics welding cell, Teach Pendent Programs (TPP), and maintenance.
Prerequisite(s): CAD 101 or CAD 117 ; WLD 110 and WLD 261 . Information: Prerequisite(s) may be waived with welding industry experience. Constitutes approximately second one-half of WLD 264 . WLD 264A and WLD 264B combined are equivalent to WLD 264 .
Course Learning Outcomes
- Demonstrate all safety protocol.
- Demonstrate how to set up power supply operations and safely jog the robot through different coordinate system.
- Demonstrate how to write, modify, and edit new and existing welding programs
- Create program and run a robotic welding project.
Outline:
- Health, Safety, and Environmental Practices
- Eye and ear protection
- Electric shock
- Arc rays
- Fumes and gases
- Fire and explosion
- Cylinder handling
- Pinch and crush points
- Robotic work cell safety
- During operation
- Inspection
- Maintenance
- Basic Robotic Operation
- Overall robotic cell description
- Pendent safety
- Pendent familiarization and basic operation
- Robot power
- Jogging robot
- Robot coordinating motions (World, Tool, Joint)
- Screen displays
- X,Y,Z motions and programs
- J1, J2, J3, J4, J5, J6 motions and operations
- Axis limits, brakes, home position and teach keys
- Create Teach Pendant Programs (TPP)
- Program name
- 1st TPP
- Program editing
- Bead around box
- Weld on plate
- How to input weld parameters, welding procedure specifications
- Set up jog frame-right hand rule
- Teach and create:
- Circular moves
- Circular weld programs
- Basic weaving
- Wait and timer instruction
- Other select key functions:
- Program
- Copy
- Delete
- Comment
- Write protect functions of the RO3iA
- Six point tool center point program
- Planning and creating individual teach pendant program (TPP)
- Maintenance Programs for Robotic Welding Cells
- GMAW troubleshooting
- Welding discontinuities
- Zero position program
- Preventative maintenance plan and service
- 6 point tool center point
- Robot Service Request (RSR)
- Torch reamer and wire clip
- Welding power source set up and operation
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