Course Descriptions

AVM 100A - Aircraft Maintenance Fundamentals: Module A

3 Credits, 6 Contact Hours
1 lecture period 5 lab periods

Introduction to the fundamental knowledge and skill requirements of an Airframe and Powerplant mechanic. Includes fasteners, safety and rigging, aircraft maintenance tools, aircraft types and construction, aircraft materials, theory of flight, and aircraft structures.

Information: Constitutes approximately the first one-half of AVM 100 . AVM 100A and AVM 100B  together constitute AVM 100 .

1. Describe the work requirements and the responsibilities of a qualified Airframe and Powerplant (A&P) mechanic as described in Title 14 Code of Federal Regulations.
2. Identify different types of fasteners and their uses, and demonstrate methods of locking those fasteners.
3. Discuss the work environment of an A&P mechanic, workplace hazards, personal safety procedures, facility and ramp safety procedures, steps to be taken in an emergency, and fire protection procedures; identify the correct fire extinguisher type and techniques for the different classes of fire; and describe the correct safe procedures for starting, moving and servicing aircraft and ground support equipment, and erecting and using stands and scaffolding.
4. Discuss the tools and equipment available to the A&P mechanic and their use and maintenance: safety rules and proper use of hand tools, sheet metal machines, material handling equipment, cutting tools, and measuring tools.
5. Identify and describe different types of aircraft and how they are constructed; basic components of an aircraft; differences in aircraft structures; and airfoil design.
6. Identify different types of aircraft materials, their uses, and indications of corrosion; demonstrate the removal and treatment of corrosion.
7. Describe why and how an aircraft flies, and discuss the principles related to aerodynamics, theory of flight, airfoil characteristics, and fundamentals of lift production.
8. Discuss the materials and processes involved in aircraft construction; identify and compare aircraft structural materials; and describe a basic level of heat treatment processes, dye-penetrant, eddy current, and ultrasonic and magnetic particle inspections.
9. Identify types of aircraft corrosion and its removal and treatment, and select the appropriate cleaning solutions for various materials.

         A.   Airframe (A)

         B.   Powerplant (P)

         C.   Structures

         D.   Avionics

         E.   Responsibilities and limitations of A&P certification

         F.   Qualification requirements for A&P certification

         G.  Types of work

         H.   Terminology

         I.    Technical data

II.      Fasteners

         A.  Threaded

         B.  Rivets

         C.   Adhesives

         D.   Special

III.     Safety and Rigging

         A.   Personal

         B.   Facility

         C.   Aircraft

         D.   Equipment

         E.   Fire

         F.   Fluids

         G.  Chemicals

         H.   Aircraft movements

         I.    Human factors

IV.     Aircraft Maintenance Tools

         A.   Hand tools

         B.   Power tools

         C.   Measuring tools

         D.   Special tools

V.      Aircraft Types and Construction

         A.   Fixed wing

               1.   Monoplanes

               2.   Biplanes/ triplanes

               3.   Canard

               4.   Tandem

         B.   Rotary wing

               1.   Helicopter

               2.   Autogyro

               3.   Ornithopter

         C.   Flight controls

               1.  Primary

               2.  Secondary

         D.   Landing gear 

               1.  Fixed

               2.  Retractable

               3.  Floats

               4.  Skis

VI.     Aircraft Materials

         A.   Wood

         B.   Metal

         C.   Man made

         D.   Sealants

         E.   Cleaning

         F.   Removal and inhibition of corrosion

         G.  Repair

         H.   Technical data

VII.    Theory of Flight

         A.   Theory of flight

         B.   History of flight

         C.   Basic aerodynamics

         D.   Weight and balance

         E.   Atmospheric conditions

         F.   Propulsion requirements

VIII.   Aircraft Structures

         A    Primary structure

               1.   Wood

               2.   Metal

               3.   Composite

         B.   Secondary structure

               1.   Wood

               2.   Metal

               3.  Composite

               4.  Plastic

         C.  Aircraft covering

         D.  Protective finishes

         E.  Corrosion

               1.  Identification

               2.   Removal

               3.  Treatment

         F.   Repair

AVM 100B - Aircraft Maintenance Fundamentals: Module B

3 Credits, 6 Contact Hours
1 lecture period 5 lab periods

Introduction to the fundamental knowledge and skill requirements of an airframe and powerplant mechanic. Includes powerplant types, aircraft assembly, engine theory, aircraft repair, aircraft reciprocating engine overhaul/repair, aircraft maintenance, aircraft systems and components, rigging flight controls, and jacking aircraft.

Prerequisite(s): AVM 100A  
Information: Constitutes approximately the second one-half of AVM 100 . AVM 100A  and AVM 100B together constitute AVM 100 .

1. Discuss the methods used to propel an aircraft; aircraft powerplant configurations; manufacturers and classification used by the aviation industry; the principles of operation and mechanics behind energy transformation; the factors effecting power and the distribution of power; propeller components; and typical nomenclature used in the inspection, servicing, and repairs of aircraft engines.
2. Identify different parts of an aircraft and demonstrate how to assemble and disassemble them using technical data.
3. Describe how aircraft engines work.
4. Identify different types of damage and demonstrate the methods used to repair that damage.
5. Discuss aircraft engine components and their purpose; perform visual, dimensional, and non-destructive inspections used in aircraft reciprocating engine overhaul; and demonstrate the proper methods of cleaning and storing engine components in preparation for inspection, repair, or overhaul.
6. Discuss the scope of work required of an A&P mechanic during routine and non-routine inspections.
7. Describe the principles of hydraulic and pneumatic power systems, and the system requirements for small and large aircraft by comparison of their needs; identify hydraulic, electrical, and pneumatic system components both physically and operationally (including hydraulic fluids) and match them with their proper seal, line and “O” ring materials; and identify and discuss the basic mechanics used to power or transfer information on aircraft/engine instrument systems.
8. Identify different control surfaces and their specific purpose, and demonstrate inspection and maintenance.
9. Demonstrate the safe procedure for jacking aircraft and making it safe while jacked.

         A.   Reciprocating engines

               1.   Air cooled

               2.   Liquid cooled

               3.   Rotary

               4.   Radial

               5.   Inline

               6.   Horizontally opposed

               7.  ‘V’; ‘H’; ‘X’;

               8.   Tandem

               9.   Inverted

         B.   Gas turbine engines  

               1.   Centrifugal flow

               2.   Axial flow

               3.   Turboprop

         C.   Selection for use

         D.   Propeller constructions          

               1.   Wood

               2.   Steel

               3.   Aluminum

               4.   Composite

         E.   Propeller types

               1.   Fixed pitch

               2.   Controllable pitch

               3.   Contra-rotating

         F.   Propeller governors

         G.  Ram jet

         H.   Rocket

         I.    Pulse jet

         J.   Engine starting and ignition

II.      Aircraft Assembly

         A.   Technical data

         B.   Major components

         C.   Procedures

III.     Engine Theory

         A.   Reciprocating engines

         B.   Gas turbine engines

         C.   Ram, rocket and pulse jet

         D.   Fuels, fuel systems, and fuel storage

         E.   Lubricants and lubricating systems

         F.   Cooling

IV.     Aircraft Repair

         A.   Damage identification

         B.   Damage assessment

         C.   Types of repair

         D.   Required procedures following a repair.

         E.   Technical data

V.      Aircraft Reciprocating Engine Overhaul/Repair

         A.   Dismantle

         B.   Cleaning

         C.   Inspection

         D.   Inspection of components

         E.   Identification of parts

         F.   Measuring parts

         G.  Engine reassembly

         H.   Technical data

VI.     Aircraft Maintenance

         A.   Requirements

         B.   Regulations

         C.   Procedures

         D.   ATA codes

         E.   Inspection

         F.   Technical data

         G.  Repair

         H.   Special equipment

VII.    Aircraft Systems and Components

         A.   Mechanical

         B.   Pneumatic

         C.   Hydraulic

         D.   Electrical

         E.   Flight instruments

         F.   Engine instruments

         G.  Auxiliary instruments

VIII.   Rigging Flight Controls

         A.   Identification

         B.   Technical data

         C.   Procedures

         D.   Inspection

         E.   Control surface balancing.

IX.     Jacking Aircraft

         A.   Equipment inspection

         B.   Aircraft preparation

         C.   Procedures

         D.   Technical data

AVM 105 - Aircraft Sheet Metal Repair I

3.5 Credits, 8 Contact Hours
1.25 lecture periods 6.75 lab periods

Principles and procedures for fuselage, wing, and empennage sheet metal repair. Includes safety, hand tools, layout methods, materials, fasteners, repair techniques, parts fabrication, and corrosion prevention and control.

  

1. Demonstrate proficient knowledge of applicable safety procedures and machine operation
2. Demonstrate proficiency in the identification and use of aircraft fasteners and pattern layout
3. Demonstrate proficient knowledge of various parts fabrication processes
4. Demonstrate proficient knowledge of various inspection and repair techniques

1. Safety Procedures and Machine Operation
   1. Safety
      1. Hand tools
      2. Shop
      3. Sheet metal machines
      4. Safety around aircraft
      5. Materials handling
   2. Hand tools and equipment used in sheet metal repair
      1. Basic mechanic hand tools
      2. Sheet metal mechanic hand tools
      3. Forming, shearing and bending equipment
2. Aircraft Fasteners and Pattern Layout
   1. Aircraft Fasteners
      1. Solid
      2. Blind
      3. Special
      4. Installation and removal techniques
   2. Basic sheet metal layout methods and repair operations
      1. Blueprint review
      2. Mathematical determination of fastener placement
      3. Measuring tools
      4. Inspection methods
3. Fabrication Processes
   1. Aircraft structural materials
      1. Aluminum designations
      2. Alloying
      3. Material characteristics
      4. Heat treatments
   2. Parts fabrication
      1. Forming
      2. Rolling
      3. Shearing
      4. Shrinking and stretching
      5. Bend allowance and bending
4. Inspection and Repair Techniques
   1. Aircraft repair techniques
      1. Single Pilot Resource Management (SRM) usage
      2. Maintenance manuals
      3. Scab repairs
      4. Flush repairs
      5. Splicing repairs
      6. Built up repairs
   2. Corrosion Prevention and Control
      1. Types
      2. Identification
      3. Removal
      4. Treatment

AVM 106 - Aircraft Sheet Metal Repair II

1. Calculate bend allowance mathematical determinations and perform layout in preparation for bending.
2. Demonstrate equipment set-up and equipment operation for required bend allowance specifications.
3. Describe use and safety requirements for bending, rolling, cutting, dimpling, squeeze riveting and shaving equipment.
4. Identify structural fasteners by type, use, and size.
5. Demonstrate installation procedures for structural fasteners.
6. Describe shear, tensile and bearing strength analysis techniques required in the layout of structural repairs.
7. Demonstrate several types of structural repairs to an aircraft.

1. Bend Allowance
   1. Mathematical determination
   2. Layout
   3. Radius requirements
   4. Equipment set-up
   5. Bending procedures
2. Machine Safety and Use
   1. Cornice brake
   2. Box and pan brake
   3. Slip rolls
   4. Contour band saw
   5. Dimplings
3. Structural Fasteners
   1. Function
   2. Use
   3. Size
   4. Installation
4. Strength Analysis Techniques
   1. Shear
   2. Tensile
   3. Bearing
5. Fabrication from a Blueprint
   1. Hand forming
   2. Joggling
   3. Shrinking
6. Stretching
   1. Stress Relieving
   2. Clean up
7. Structural Repairs
   1. Fuselage Repair - Flat
   2. Fuselage Repair - Curved
   3. Frame Repair
   4. Stringer Repair
   5. Sheet Replacement
   6. Section Replacement

AVM 110 - Aircraft Blueprint Reading

1. Demonstrate proficient knowledge of mechanical drawings and their history
2. Demonstrate proficient use of measurements and drawing techniques
3. Demonstrate proficient use of blueprint references and standards
4. Demonstrate proficient ability to interpret and apply print data

1. Basic Concepts of Blueprint Layout (0.5 class hours)

1. History
2. Manufacturing usage
3. Repair and modification C.A.D. drawings

1. Measurement Tools (2.0 class hours)

1. Scale reading in 1/16 inch, 1/10 inch increments
2. Micrometer reading
3. Measurement transfer tooling

1. Drawing and Layout Equipment (1.0 class hours)

1. Dividers
2. T-square
3. Triangles
4. Compass
5. Curves
6. Templates
7. Radius gauges

1. View and Projections (1.0 class hours)

1. Perspective
2. Oblique
3. Isometric

1. Types of Drawing Lines (4.0 class hours)

1. Object
2. Hidden
3. Phantom
4. Centerline
5. Extension
6. Dimension
7. Cutting plane
8. Leader

1. Reference Lines (2.0 class hours)

1. Water line (WL)
2. Buttock line (BL)
3. Fuselage station (FS)
4. Wing station (WS)
5. FFS front spar station
6. Wing buttock line (SBL)
7. Mean aerodynamic chord (MAC)
8. Leading edge (L.E.)
9. Trailing edge (T.E.)
10. Zone diagrams
11. Body section
12. Access doors and panels

1. Types of Drawings (4.0 class hours)

1. Detail
2. Assembly
3. Installation
4. Production
5. Schematics
6. Exploded diagrams

1. Drawing Format (4.0 class hours)

1. Nomenclature
2. Drawing number
3. Numbering of pages
4. Scale
5. Revisions
6. Left and right parts
7. Part numbers
8. Approvals
9. Zoning
10. List of materials

1. Drawing Techniques (10.0 class hours)

1. Pencil lines
2. Use of compass
3. Use of the T-square
4. Use of dividers
5. Dimensioning and tolerances
6. Lettering
7. Title block development
8. Sketches

1. Production and Repair Standards Usage (0.5 class hours)

1. Military standards (MS)
2. Structural repair manuals
3. Army Navy (AN)

1. Aircraft Blueprint Interpretations (3.0 class hours)

1. Use of prints for transfer of information
2. Interpretation of the presented format
3. Interpretation of charts and graphs
4. Applicability of notes and instructions

1. Charts and Graphs

1. Typical layout
2. Usage

AVM 114 - Regulatory Requirements

3 Credits, 3 Contact Hours
3 lecture periods 0 lab periods

Federal Aviation Administration (FAA) regulatory requirements. Includes certification of aircraft and components, FAA regulations for aircraft maintenance, FAA publications, manufacturing standards, inspection requirements, maintenance, mechanic certification, maintenance publications and forms, and aircraft logs.

  

1. Demonstrate proficient knowledge of aircraft certifications and regulations
2. Demonstrate proficient knowledge of aircraft publications
3. Demonstrate proficient knowledge of aircraft inspections
4. Demonstrate proficient knowledge of aircraft records and forms

1. Certification

1. Terms and abbreviations
2. Part 23 aircraft
3. Part 25 aircraft
4. Experimental
5. Restricted
6. Limited
7. Special use
8. Aircraft specifications and type certificate data sheets

1. FAA Regulations

1. Part 1
2. Part 21
3. Part 23
4. Part 25
5. Part 39
6. Part 43
7. Part 61
8. Part 65
9. Part 91
10. Part 121
11. Part 135
12. Part 145
13. Part 147

1. FAA Publications

1. Advisory circular
2. Alerts
3. Airworthiness directives

1. Manufacturing standards

1. Type certificates (TC)
2. Aircraft specifications
3. Aircraft listings
4. Supplemental type certificates (STC)
5. Parts manufacturers approvals (PMA)
6. Technical standard orders (TSO)
7. ATA specification 100

V.         Inspection Requirements

1. Preflight
2. 50 hour
3. 100 hour
4. Annual
5. Progressive
6. Check system

1. Maintenance

1. Preventive
2. Alterations
3. Rebuilding
4. Minor repairs and alterations
5. Major repairs and alterations

1. Certifications of Mechanics

1. Eligibility requirements
2. Repairmen
3. Airframe
4. Powerplant
5. Inspection authorization
6. Duration of certificates

1. Maintenance Publications

1. Service bulletin (SE)
2. Service manual (SM)
3. Maintenance manual (MM)
4. Illustrated parts catalog (IPC)
5. Structural repair manual (SRM)
6. Overhaul manual (OM)
7. Operation manual

1. Maintenance Forms and Logs

1. FAA Form 337

1. Acceptable data
2. Approved data
3. Field approval

1. 8130-3 form
2. Colored tag system
3. Aircraft maintenance records
4. Aircraft log books

AVM 130 - Aircraft Composite Repair I

1. Demonstrate proficient knowledge of composite materials and nomenclature
2. Demonstrate proficient knowledge of composite fabrication and curing
3. Demonstrate proficient knowledge of applicable safety procedures and machine operation
4. Demonstrate proficient knowledge of various composite repair techniques

1. Material and Nomenclature
   1. Types and applications of reinforcing fibers
      1. Fiberglass cloth
      2. Aramid fabrics
      3. Carbon graphite
      4. Fiber placement
      5. Fiber usage
      6. Fabric styles
      7. Ply orientation
   2. Matrix Materials
      1. Matrix systems
      2. Thermo sets
      3. Thermo plastics
      4. Lay-ups
      5. Wet
      6. Prepreg
   3. Core Materials
      1. Honeycomb
      2. Foam cores
      3. Wood cores
2. Fabrication and Curing
   1. Manufacturing of components
      1. Heat and pressure
      2. Manufacturing methods
      3. Lighting protection
      4. Electrical bonding
      5. Composite part finishing
   2. Curing and Repairs
      1. Room temp cures
      2. Vacuum bagging
      3. Heat curing - hot bonders
      4. Heat curing - oven
3. Safety Procedure and Machine Operation
   1. Composite Safety
      1. Material safety data sheets
      2. Personal safety with chemicals
      3. Solvents: usage and safety
      4. Personal safety while machining
   2. Tools and equipment
      1. Cutting fabrics
      2. Machining cured composites
      3. Machining acrylics
      4. Facilities
4. Repair Techniques
   1. Assessment of damage
      1. Classification of damage
      2. Types of damage
      3. Inspection methodology
      4. Repair operations
      5. Repair procedures
   2. Types of Repairs
      1. Declamation
      2. Disbonding
      3. Typical repair procedures
      4. Damage to monolithic laminate structure
      5. Repairs to honeycomb structures
      6. Repairs to thermoplastics
   3. Repair Procedures
      1. Structural Repair Manual (SRM) procedures
      2. Fiberglass monolithic lay-up
      3. Fiberglass sandwich lay-up
      4. Aramid fiber sandwich lay-up
      5. Carbon fiber sandwich lay-up
      6. Single sided step sand repair
      7. Single sided scarf repair
      8. Double sided scarf repair
      9. Edge band repair
      10. Thermo plastic bond
      11. Fastener installations

AVM 150 - Aircraft Sheet Metal Repair III

1. Demonstrate the use of the Structural Repair Manual (SRM), Illustrated Parts Catalog (IPC), Service Bulletins (SBs), Airworthiness Directives (ADs), Supplemental Type Certificates (STCs), and Engineering Orders (EOs).
2. Describe the methods of material handling and material verification.
3. Describe and demonstrate drilling, reaming, heli-coil installation, routing, spot facing, counter boring, torqueing, and jigging.
4. Describe and demonstrate coating applications.
5. Describe and demonstrate hand forming of flanges, concave curvatures, and convex curvatures.
6. Describe layout procedures and perform dent repair, web repair, skin repair, and spar repair.

1. Repair Publication Use
   1. SRM
   2. IPC
   3. SBs
   4. ADs
   5. STCs
   6. EOs
   7. Blueprint reading
2. Materials Handling and Verification
   1. Rules of handling sheet metal
   2. Importance of verification
   3. Methods of verification
   4. Hardness testing identification
3. Special Machining Processes
   1. Drilling and reaming tooling
   2. Drilling and reaming of close tolerance hardware and fittings
   3. Rivet shaver
   4. Routing procedures
   5. Spot facing application and tooling
   6. Spot facing procedures
   7. Counter boring application and tooling
   8. Counter boring procedures
   9. Torque applications
   10. Jig and fixture building
4. Protective Coatings
   1. Alodine treatment
   2. Anodizing
   3. Primers and applications
   4. Final coatings and application
5. Hand Forming
   1. Tooling fabrication
   2. Forming flanges
   3. Forming concave curvatures
   4. Forming convex curvatures
6. Repair Processes
   1. Dent repairs
   2. Web repairs
   3. Skin repairs
   4. Spar repair
   5. Rib repair

AVM 151 - Aircraft Sheet Metal Repair IV

1. Describe the types, materials and sizing of special locking fasteners.
2. Demonstrate the use of locking fasteners in structural repair procedures.
3. Define and use damage classifications according to the Structural Repair Manual (SRM).
4. Use the SRM and the Illustrated Parts Catalog (IPC) to determine repair and replacement requirements.
5. Describe layout procedures and perform pressurized repair, flush skin and frame repair to heavy materials.

1. Special Locking Fasteners
   1. Types, Materials and Sizing
   2. Installation Procedures for the following:
      1. Dzus
      2. Camlock
      3. Airlock
      4. Paneloc
      5. Zip-loc
      6. Milsou
      7. Calfac
2. Damage Classifications
   1. Definitions
   2. Allowable damage
   3. Repairable damage
   4. Replacement of the part
   5. Damage beyond allowable limits
   6. Hole preparation and stop drilling of cracks
   7. Use of the SRM to identify type of damage
3. Repair and Replacement Requirements
   1. Use of the SRM to determine repair procedures
   2. Use of the IPC to determine parts replacement and effectiveness
4. Repair Processes
   1. Pressurized repairs
   2. Flush skin repair - heavy material
   3. Frame repair - heavy material
   4. External patch repair

AVM 165 - Aircraft Hardware and Fasteners

1. Describe characteristics and properties of aircraft metals.
2. Identify material types through designation numbering.
3. Describe and classify types of corrosion found in aircraft and determine the methods of removal and treatment.
4. Describe destruction and non-destruction testing methods and applications used in aircraft repair.
5. Use characteristics and properties of ferrous and non-ferrous metals in aircraft.

1. Aircraft Structural Materials
   1. Usage
   2. Mechanical properties
   3. Chemical properties
   4. Electrical properties
   5. Thermal properties
   6.       Stress versus strain
   7. Fatigue
2. Non-ferrous Metals
   1. Use in aircraft
   2. Characteristics and properties
   3. Forming and mechanical working
   4. Alteration of mechanical properties through thermal treatments
   5. Corrosion
   6.       Heat treatment procedures
3. Ferrous Metals
   1. Use in aircraft
   2. Characteristics and properties
   3. Forming
   4. Thermal treatments
   5. Corrosion
   6.       Heat Treatment Procedures
4. Surface Treatments for Ferrous and Non-ferrous Metals
   1. Aluminum cladding
   2. Case hardening of ferrous material
5. Alloying of Ferrous and Non-ferrous Metals
   1. Reasons for alloying
   2. Alloying elements and designations for aluminum
   3. Alloying elements and designations for steel
   4. Alloying elements and designations for magnesium
   5. Alloying elements and designations for titanium
   6.       Special alloys
6. Corrosion in Aircraft Structural Materials
   1. Understanding corrosion and its causes
   2. Classifying corrosion
   3. Detection methods
   4. Removal
   5. Treatment and prevention
7. Destruction Testing of Structural Materials
   1. Impact
   2. Tensile
   3. Hardness
   4. Chemical
8. Non-Destructive Testing of Structural Material
   1. Theory
   2. Magnetic particle
   3. Penetrant
   4. Eddy current
   5. Ultra-sonic
   6.       X-Ray

AVM 202 - Aviation Safety

1. Demonstrate proficient knowledge of personal, shop, and ramp safety
2. Demonstrate proficient knowledge of potential aircraft hazards
3. Demonstrate proficient knowledge of aircraft handling
4. Demonstrate proficient knowledge of ground equipment handling

1. Personal Safety
   1. Define terms related to safety
   2. Discuss general safety practices and precautions
   3. Discuss personal safety practices and equipment
   4. List steps to be followed in case of an accident
2. Human Factors
   1. Physiology
   2. Personal habits
   3. Attitudes towards the workplace
   4. Accident avoidance
3. Shop and Hangar Safety
   1. Standard safety procedures
   2. Emergency evacuation procedures
   3. Hazards of shop floor equipment
   4. Hazard tags and markings
   5. Electrical and chemical shutdown procedures
4. Ramp Safety
   1. Standard safety procedures
   2. Emergency evacuation procedures
   3. Hazard zone and ramp markings
   4. Precautions around aircraft
   5. Pneumatic, electrical and fuel shutdown procedures
5. Hazardous Aircraft
   1. Obstructions
   2. Grounding
   3. Fire
   4. Radiation
   5. Turbine engine hazards
   6. Piston and propeller hazards
   7. Movement of aircraft
   8. Securing
   9.       System hazards
6. Hazardous Material Handling
   1. Safety equipment
   2. Storage
   3. Disposal
   4. Material Safety Data Safety Sheet (MSDA) data
   5. Handling precautions
7. Fire Safety
   1. Types of fires
   2. Proper extinguishing equipment
   3. Use of extinguishers
   4. Protective equipment
8. Confined Space
   1. Ventilation
   2. Precautions
9. Aircraft Ground Handling
   1. Terms
   2. Chalking and tie down
   3. Ground support equipment
   4. Jacking and hosting
   5. Cleaning
   6. Servicing
   7. Fuel contamination hazards
   8. Fueling
   9. De fueling
   10. Selection of proper fuel grades
   11. Landing gear and control surface locks
10. Aircraft Movement and Ground Operations
    1. Terms
    2. Standard hand signals
    3. Start-up procedures
       1. Prop
       2. Turbine
    4. Air Traffic Control (ATC) procedures
    5. Movement on airports
    6. Towing of aircraft
11. Forklift and Scissors Lift Operation
    1. Terms
    2. Equipment capabilities
    3. Safety precautions
    4. Safety procedures
    5. Operation
    6. Securing techniques

AVM 203 - Aircraft Sheet Metal Repair V

1. Describe the procedures for jigging, shoring, leveling and aligning aircraft.
2. Describe safety and emergency safety procedures in the handling and use of corrosion treatment chemicals.
3. Demonstrate corrosion control of ferrous and non-ferrous aircraft structures.
4. Demonstrate corrosion control of plated aircraft parts.
5. Describe the principles and processes of heat treatment for aluminum structures and carton steel alloys.
6. Demonstrate the heat treatment of aluminum alloys.
7. Demonstrate layout and repair of aircraft control surfaces.
8. Demonstrate balancing of flight control surfaces.
9. Demonstrate use of reader and printer.

1. Jigging, Shoring, and Alignment
   1. Requirement
   2. Shoring techniques
   3. Jigging requirements
   4. Alignment determination techniques
   5. Jacking and leveling
2. Corrosion Treatment
   1. Safety procedures
   2. Emergency safety procedures
   3. Corrosion damage and rework limits
   4. Corrosion removal techniques
   5. Identification of metals
   6. Corrosion removal for aluminum alloys
   7. Corrosion removal for magnesium
   8. Corrosion removal for carbon steel
   9. Corrosion removal for titanium alloys
   10. Corrosion removal for chromium and nickel plated parts
   11. Corrosion removal for cadmium plated parts
3. Heat Treatment
   1. Basic principles of heat treatment for ferrous and non-ferrous metals
   2. Equipment
   3. Temperatures
   4. Soaking
   5. Quenching
   6. Natural and artificial aging
   7. Temper designations
   8. Hardness
   9. Strength specifications
   10. Corrosion problems
   11. Cracking
   12. Quality assurance techniques
   13. Heat treatment of aluminum alloys
4. Structural Repair Processes
   1. Layout and perform control surface repairs
   2. Balance control surfaces
   3. Stringer repairs
   4. Frame repairs

AVM 204 - Aircraft Sheet metal Repair VI

4 Credits, 8 Contact Hours
2 lecture periods 6 lab periods

Continuation of AVM 203 . Includes sealants and sealant applications, heat treatment, plastics and plastic repairs and structural repair processes.

Prerequisite(s): AVM 203  
  

1. Describe aircraft sealant materials, use and safety.
2. Demonstrate sealant application.
3. Demonstrate heat treatment and tempering of alloy steels.
4. Demonstrate layout and repair of formed sections.
5. Demonstrate layout and repair of extruded sections.

         A.   Basic concept and definitions

         B.   Sealing materials

         C.   Types of sealant applications

         D.   Sealing equipment

         E.   Storage of sealant

         F.   Preparation of sealants

         G.  General safety precautions

         H.   Inspection requirements

II.      Sealant Application

         A.   Sealant application technique

         B.   Sealing fuel tanks

         C.   Sealing structural repairs

         D.   Sealing pressure vessels

         E.   Specialized curing techniques

III.     Heat Treatment

         A.   Basic heat treatment of alloy steels

         B.   Tempering for specific properties

IV.     Structural Repair Processes

         A.   Formed section repair

         B.   Extruded section repair

AVM 205 - Motion Dynamics

1. Demonstrate proficient knowledge of basic physics and mechanics
2. Demonstrate proficient knowledge of hydraulic theory
3. Demonstrate proficient knowledge of aerodynamic theory
4. Demonstrate proficient knowledge of common aircraft nomenclature

1. Basic Physics
   1. Terms
   2. Principles of physics
   3. States of matter
   4. Laws of motion
   5. Potential energy
   6. Kinetic energy
2. Simple Mechanics
   1. Stresses
   2. Leverage
   3. Stored energy
   4. Ratios
3. Sound, Heat, and Fluid Dynamics
   1. Heat and energy
   2. Heat transfer
   3. Sound transmission
   4. Temperature monitoring
   5. Pressure types
   6. Pressure monitoring
4. Hydraulic Lines and Fittings
   1. Rigid lines
   2. Flexible lines
   3. Standard fittings
   4. Military Standard (MS), Army, Navy Standard (AN), and Advisory Circular (AC) standards
   5. Tooling
   6. Fabrication methods
5. Basic Aerodynamics
   1. Forces of flight
   2. Physics of aerodynamics
   3. Airfoils
   4. Atmospheric conditions
   5. Center of pressure
   6. Supersonic flight
   7. Axis of an aircraft
   8. Stalls
   9. Control around the axis
   10. Speed, pitch, roll control
6. Aircraft nomenclature
   1. Primary structure
   2. Primary flight controls
   3. Secondary flight controls
   4. Cockpit controls
   5. Cowlings and nacelles
   6. Skins and fairings
   7. Landing gear
   8. Panels and doors
   9. Wing types
   10. Empennage types
   11. Bundy layer control

AVM 206 - Materials and Processes

1. Demonstrate proficient knowledge of common materials and processes
2. Demonstrate proficiency in the identification and use of various types of aircraft hardware
3. Demonstrate proficient knowledge in non-destructive testing and inspection
4. Demonstrate proficient knowledge of aircraft cleaning and corrosion control processes

1. Materials and Processes
   1. Properties of metals
      1. Hardness
      2. Strength
      3. Density
      4. Malleabitlity
      5. Ductility
      6. Elasticity
      7. Toughness
      8. Brittleness
      9. Fusibility
      10. Conductivity
      11. Thermal expansion
   2. Ferrous aircraft metals
      1. Types
      2. Identification
      3. Spark test
      4. SAE and AISI numerical indexes
      5. Electrochemical testing
   3. Non-Ferrous aircraft metals
      1. Aluminum and aluminum alloys
      2. Wrought aluminum
      3. Alloying elements
      4. Hardness identification
      5. Magnesium and magnesium alloys
      6. Titanium and titanium alloys
      7. Copper and copper alloys
      8. Nickel and nickel alloys
      9. Substitution of aircraft metals
   4. Metal processes
      1. Hot working
      2. Cold working
      3. Extuding
      4. Forging
      5. Casting
      6. Internal structure of metal
   5. Heat treatment equipment
      1. Furnaces and salt bath
      2. Temperature measurement and control
      3. Heating
      4. Soaking
      5. Cooling
      6. Quenching
   6. Heat treatment of ferrous metals
      1. Behavior of steel
      2. Hardening
      3. Tempering
      4. Annealing
      5. Normalizing
      6. Casehardening
   7. Heat treatment of nonferrous metals
      1. Aluminum alloys
      2. Alclad aluminum
      3. Solution heat treatment
      4. Quenching
      5. Lag time
      6. Reheat treatment
      7. Straightening
      8. Precipitation
      9. Annealing
      10. Aluminum rivets
   8. Heat treatment of aluminum alloy rivets
      1. Compositions
      2. Time
      3. Temperature
   9. Heat treatment of magnesium alloys
      1. Solution
      2. Precipitation
   10. Heat treatment of titanium
       1. Stress relieving
       2. Full annealing
       3. Thermal hardening
       4. Casehardening
   11. Hardness testing
       1. Brinell tester
       2. Rockwell tester
       3. Barcol tester
   12. Forging
       1. Hot forging
       2. Drop forging
   13. Casting
       1. Strength
       2. Metals
   14. Extruding
       1. Process
       2. Metals
   15. Cold working/hardening
       1. Cold rolling
       2. Cold drawing
   16. Nonmetallic aircraft metals
       1. Wood
       2. Plastic
       3. Composite materials
       4. Fiber reinforced material
       5. Reinforced plastic
       6. Rubber
       7. Shock absorber cord
   17. Seals
       1. Packings
       2. V-ring
       3. U-ring
       4. Gaskets
       5. Wipers
       6. Sealing compounds
2. Identification and Use of Aircraft Hardware
   1. Aircraft hardware
      1. Idenfification
      2. Threaded fasteners
      3. Aircraft bolts
      4. Special-purpose bolts
   2. Aircraft nuts
      1. Non-self-locking nuts
      2. Self-locking nuts
      3. Sheet spring nuts
      4. Internal and external wrenching nuts
      5. Identification coding
   3. Washers
      1. Lock washers
      2. Special washers
   4. Installation of nuts, washers, and bolts
      1. Bolt and hole size
      2. Installation practices
   5. Repair of damaged internal threads
      1. Bushings
      2. Helicoils
   6. Fastener torque
      1. Torque wrenches
      2. Torque tables
      3. Cotter pin line up
   7. Aircraft rivets
      1. Standards and specifications
      2. Solid shank
      3. Identification
      4. Mechanically-expanded
      5. Material
      6. Head styles
      7. Diameters
      8. Grip length
   8. Special and bearing load fasteners
      1. Pin rivet
      2. Taper-lok
      3. Hi-tigue
      4. Captive
      5. Turn lock
      6. Dzus
      7. Camloc
      8. Airloc
   9. Screws
      1. Structural
      2. Machine
      3. Self-tapping
      4. Identification
   10. Riveted and rivetless nut plates
       1. Nut plates
       2. Rivuts
       3. Drill Lok
       4. Deutsch
       5. Sealing
   11. Hole repair
       1. Blind rivets
       2. Acres fastener
   12. Control cables and turnbuckles
       1. Construction
       2. Fittings
       3. Turnbuckles
       4. Push-pull linkage
   13. Safetying methods
       1. Pins
       2. Safety wire
          1. Nuts, bolts, and screws
          2. Oil caps, drain cocks, and valves
          3. Electrical connectors
          4. Turnbuckles
          5. General safety wire rules
   14. Snap rings
       1. Pliers
       2. Reuse
   15. Precision measuring equipment
       1. Micrometer caliper
       2. Dial indicator
       3. Telescopic gauges
       4. Slide caliper
3. Non-Destructive Testing (NDT) and Inspections
   1. NDT
      1. Training, qualification, and certification
      2. Visual inspection
      3. Liquid penetrant inspection
      4. Eddy current inspection
      5. Ultrasonic inspection
      6. Magnetic particle inspection
      7. Radiographic inspection
      8. Magnetic particle
   2. Inspection of welds
      1. Speed
      2. Voltage
      3. Current
      4. Temperature
4. Corrosion and Cleaning
   1. Factors affecting corrosion
      1. Climate
      2. Location
      3. Foreign material
      4. Micro-organisms
      5. Manufacturing process
      6. Types of corrosion
      7. Direct chemical attack
      8. Electrochemical attack
   2. Forms of corrosion
      1. Surface
      2. Filiform
      3. PItting
      4. Dissimilar metal
      5. Concentration cell
      6. Intergranular
      7. Exfoliation
      8. Stress
      9. Fretting
      10. Fatigue
      11. Galvanic
   3. Common corrosive agents
      1. Acids
      2. Alkalies
      3. Salts
      4. Atmosphere
      5. Water
   4. Preventative maintenance
      1. Surface finishing
      2. Inspections
      3. Corrosion prone areas
      4. Exhaust
      5. Battery area
      6. Bilge
      7. Lavatories
      8. Wheel well and landing geer
      9. Water entrapment areas
      10. Engine areas
      11. Wing flaps
      12. Electronics
   5. Corrosion removal
      1. Surface cleaning
      2. Blending
   6. Corrosion of ferrous metal
      1. Mechanical removal
      2. Chemical removal
      3. Chemical treatment
   7. Corrosion treatment
      1. Aluminum
      2. Magnesium
      3. Titanium
   8. Protection of dissimilar metals
      1. Treatment
      2. Corrosion limits
   9. Chemical treatment
      1. Anodizing
      2. Alodizing
      3. Inhibitors
      4. Chromic acid
      5. Sodioum dichromate
      6. Chemical surface
   10. Aircraft cleaning
       1. Exterior
       2. Interior
       3. Powerplant
       4. Solvent cleaners
       5. Emulsion cleaners
       6. Mechanical cleaners
       7. Chemical cleaners

AVM 207 - Weight and Balance

1. Demonstrate proficient knowledge of aircraft weight and balance theory and terms
2. Demonstrate proficient knowledge of aircraft weight and balance procedures and equipment
3. Demonstrate proficiency performing aircraft center of gravity calculations
4. Demonstrate proficiency performing adverse loading calculations

1. Theory and Terms
   1. Weight and balance (W&B) theory
      1. Need for weighting
      2. Flight operational concerns
      3. Controllability
      4. Safety of flight
      5. Principles of W&B
   2. W&B terms
      1. Datum
      2. Arm
      3. Moment
      4. Center of gravity (CG)
      5. Maximum weight
      6. Empty weight (EW)
      7. EWCG
      8. Useful load
      9. Minimum fuel
      10. Tare weight
2. W&B Procedures and Equipment
   1. Procedures for weighing
      1. General concepts
      2. W&B data
      3. Manufacturer-furnished information
   2. W&B equipment
      1. Scales
      2. Spirit level
      3. Plumb bob
      4. Hydrometer
   3. Preparing an aircraft for weighing
      1. Fuel system
      2. Oil system
      3. Miscellaneous fluids
      4. Flight controls
      5. Other considerations
      6. Weighing point
   4. Jacking and leveling the aircraft
      1. Precautions
      2. Longitudinal adjustments
      3. Lateral adjustments
      4. Safety considerations
3. Calculcating CG
   1. CG range
      1. Location
      2. CG limit
      3. EWCG
      4. Operating CG
   2. Standard weights used for W&B
      1. Fuel
      2. Oil
      3. Water
      4. Crew
   3. CG formulas
      1. EWCG
      2. Datum forward of CG
      3. Datum aft of main wheels
      4. Location of datum
   4. Loading an aircraft for flight
      1. Responsibility
      2. TCDS data
      3. Loaded weight
      4. Maximum take-off weight
4. Adverse-loaded CG Checks
   1. Forward and Aft check
   2. Equipment change and aircraft alteration
      1. Calculations
      2. Use of Ballast
         1. Temporary ballast
         2. Permanent ballast
         3. Ballast calculations/formulas
   3. Loading graphs and CG envelopes
      1. Manufacture use
      2. Pilot use
   4. Helicopter W&B
      1. General concepts
      2. Helicopter weighing
      3. Helicopter leveling
   5. Weight-shift control aircraft and powered parachutes
      1. Weight-shift aircraft
      2. Powered parachutes
   6. W&B for large airplanes
      1. Built-in electronic weighing
      2. Mean aerodynamic chord (MAC)
      3. Leading edge MAC
      4. CG range
      5. Percent of MAC
   7. W&B records
      1. FAA requirements
      2. W&B report

AVM 208 - Basic Electricity

1. Demonstrate proficient knowledge of DC theory and circuits
2. Demonstrate proficient knowledge of AC theory
3. Demonstrate proficient knowledge of voltage generation and control elements
4. Demonstrate proficient knowledge of various aircraft electrical systems

1. Basic Electron and Electrical Theory 
   1. Types of current and voltage
   2. Units of electrical measurement
   3. Powers of ten and scientific notation
   4. Static electricity
   5. Electric and magnetic fields (EMF)
   6. Ohm’s Law
   7. Resistance, conductors, and insulators
   8. Sources of electric energy
2. Direct Current (DC) and Alternating Current (AC)
   1. DC (series parallel and grid circuits)
   2. Ohm’s Law
   3. AC
3. Use of Test Equipment to Measure Continuity, Voltage, Current, Resistance, Inductance and Capacitance
   1. Circuit elements 
   2. Capacitors, resistors, and inductors
   3. Switches
   4. Protective devices
   5. Volt-Ohm multimeters
   6. DC power supplies
   7. High potential testers and harness testers
   8. LCR meter for inductance and capacitance
   9. Signal generators
4. Generators, Motors, Ignition Systems, and Magnetos 
   1. Magnetic theory
   2. Inductance
5. Aircraft Batteries 
   1. Lead acid batteries
   2. Nickel cadmium batteries
   3. Battery maintenance and safety
6. Wiring 
   1. Wire type and size
   2. Wire installation
   3. Troubleshooting
7. Aircraft Lighting Systems
   1. Exterior lighting
   2. Landing lights
   3. Taxi lights
8. Federal Aviation Administration (FAA) and Federal Aviation Regulations (FARs) 
   1. Weight and balance
   2. Problem solving
   3. Aircraft modifications
9. Communication and Navigation Systems
   1. Audio systems, microphones, speakers and headsets
   2. Communication systems
   3. Navigation systems

AVM 209 - Intermediate Electricity

1. Demonstrate proficient knowledge of motors and generators
2. Demonstrate proficient knowledge of alternators and inverters
3. Demonstrate proficient knowledge of power distribution systems
4. Demonstrate proficient knowledge of instrumentation systems

1. Electric Motors
   1. Motor theory
   2. Motor construction
   3. AC motors
   4. Inspection and maintenance
2. Generators and Generator Controls
   1. Generator theory
   2. Direct Current (DC) generator construction
   3. Starter-Generators
   4. Generator control
   5. Generator inspection, service and repair
   6. Alternating Current (AC) generators
   7. Voltage regulators
   8. Inverters,
   9. Variable speed, constant frequency power systems
3. Alternators, Inverters and Related Controls          
   1. AC generators
   2. Voltage regulators
   3. Inverters and static inverters
   4. Variable-speed constant-frequency power systems
4. Power Distribution Systems
   1. Requirements for power distribution systems
   2. Main power distribution systems
   3. Power distribution in composite aircraft
   4. Large aircraft power distribution
5. Design and Maintenance of Aircraft Electrical Systems  
   1. Requirements for electrical systems
   2. Aircraft lights
   3. Large aircraft electrical systems
   4. Maintenance and troubleshooting of electrical systems
6. Digital Electronics           
   1. Logic gates
   2. Integrated circuits
   3. Large scale and very large scale integrated circuits
   4. Microprocessors
   5. Application specific integrated circuits
   6. Digital aircraft systems
   7. Troubleshooting digital circuits and systems
7. Analog Electronics
   1. DC amplifiers
   2. Radio frequency (RF) amplifiers
   3. Audio amplifiers
   4. Power supplies
   5. Control circuits
8. Communication and Navigation Systems 
   1. Communications
   2. Navigation
   3. Long range navigation
   4. Installation of avionics equipment
   5. Antennas
9. Weather Warning Systems
   1. Radar
   2. Digital airborne weather radar
   3. Weather mapping systems
10. Electric Instruments and Autoflight Systems
    1. Revolutions per minute (RPM) measuring instruments
    2. Temperature indicators
    3. Synchro systems
    4. Fuel quantity indicators
    5. Electromechanical flight instruments
    6. Electronic flight systems
    7. Automatic flight control systems
    8. Autoflight and landing systems
    9. Flight management systems
    10. Strap-down gyro system

AVM 211 - Alternate Structures

1. Demonstrate proficient knowledge of wooden aircraft structures
2. Demonstrate proficient knowledge of welded aircraft structures
3. Demonstrate proficient knowledge of fabric aircraft coverings
4. Demonstrate proficient knowledge of aircraft finishes

1. Wood Structures
   1. Terms
   2. Fuselage
   3. Wing
   4. Typical applications
2. Wood
   1. Types
   2. Defects
   3. Decay
3. Fastening
   1. Adhesives
   2. Metal fasteners
4. Wood Machining
   1. Cutting
   2. Sanding
   3. Preparation for joining
   4. Installation of fasteners
5. Wood Repairs
   1. Identification of damage
   2. Inspection
   3. Replacement
   4. Scarf joints
   5. Splicing
   6. Patches
6. Finishing Wood Structure
   1. Precautions
   2. Surface
   3. End grain
   4. Sealing holes
7. Tubular Structures
   1. Terms
   2. Fuselage
   3. Landing gear
   4. Typical applications
8. Metals
   1. Types and alloys
   2. Harness indicators
9. Machining
   1. Cutting
   2. Drilling
   3. Sanding/grinding
   4. Forming
   5. Fabrication of joints
10. Welding, Brazing, and Soldering
    1. Types of welding
    2. Brazing
    3. Soldering
    4. Equipment
    5. Gas welding
    6. F. Shielded metal arc (stick)
    7. Gas metal arc (MIA)
    8. Gas tungsten arc (TIA)
11. Welded Repairs
    1. Joints
    2. Fit and preparation
    3. Selection of materials
    4. Precautions and safety
    5. Non-repairable structures
12. Fabric Materials
    1. Terms
    2. Type of fabric
    3. Applications
13. Typical Installation
    1. Fastening materials
    2. Attachment to structure
    3. Shrinking
    4. Reinforcing
    5. Lacing
    6. Sewing
    7. Openings
14. Coatings
    1. Dopes
    2. Sealers
    3. Sanding
    4. Defects
15. Repairs
    1. Precautions
    2. Sewn patch
    3. Doped on patch
    4. Refinishes
16. Finishes and Paints
    1. Paint types
    2. Thinning
    3. Catalyzing
    4. Cleanup
    5. Environmental
    6. Equipment
17. Finish Trims Striping
    1. Numbers and lettering
    2. Touchup
    3. Masking
    4. Decals
18. Defects
    1. Orange peel
    2. Sags and runs
    3. Fisheye
    4. Scratches
    5. Scuffing
19. Repairs
    1. Inspection
    2. Sanding
    3. Matching
    4. Blending
    5. Polishing

AVM 218 - Airframe Rigging and Landing Gear Systems

1. Demonstrate proficient knowledge of aircraft rigging and balancing procedures
2. Demonstrate proficient knowledge of aircraft landing gear systems
3. Demonstrate proficient knowledge of aircraft position and warning systems
4. Demonstrate proficient knowledge of aircraft inspection and servicing procedures

1. Aircraft Nomenclature
   1. Fuselage types
   2. Wing types
   3. Empennage types
   4. Flight controls
      1. Primary
      2. Secondary
   5. Landing gear types
2. Characteristics of Flight
   1. Flight about the axis
   2. Lift vs. drag
   3. Stability
      1. static
      2. Dynamic
      3. Longitudinal
      4. Directional
      5. Lateral
   4. Thrusts
   5. Torque
3. Flight Control System
   1. Flight controls
      1. Primary
      2. Secondary
   2. Mechanical linkage
   3. Hydraulic/mechanical
   4. Artificial feedback
   5. Control locks (external)
4. Airframe Assembly
   1. Technical data
   2. Special tooling
   3. Jigs and fixtures
5. Rigging
   1. Positioning
   2. Surface travel
   3. Cable tensioning
   4. Rig pin and locks
   5. Fixtures and templates
6. Structural Alignments
   1. Symmetry checks
   2. Alignment
   3. Dihedral
   4. Incidence
   5. Instruments (measurement)
7. Control Surface Balancing
   1. Principles
   2. Rebalancing
   3. Static balance
   4. Dynamic balance
   5. Tools and fixtures
8. Landing Gear, and Shock Struts
   1. Nomenclature
   2. Principles of operation
   3. Servicing and maintenance
9. Landing Gear Retraction
   1. Support structure
   2. Nomenclature
   3. Electrical actuation
   4. Hydraulic actuation
   5. Manual actuation
   6. Emergency extension
   7. Positions indicating
   8. Rigging/adjustment
   9. Maintenance
   10. Inspection
10. Wheel alignment/steering
    1. Torque links
    2. Centering cams
    3. Hose wheel steering
    4. Shimmy dampers
11. Brake system servicing
    1. Maintenance
    2. Servicing
    3. Inspection
12. Brake assemblies
    1. Single disc
    2. Multiple disc
    3. Segmented rotor
    4. Expander tube
13. Brake system servicing
    1. Maintenance
    2. Servicing
    3. Inspection
14. Wheels
    1. Split
    2. Flange
       1. Fixed
       2. Removable
    3. Bearings
    4. Axle
15. Tires
    1. Construction
    2. Nomenclature
    3. Inflation issues
    4. Inspection
16. Warning systems
    1. Gear warning systems
       1. Flap
       2. Throttle
    2. Stall warning
    3. Position indication
    4. Maintenance
    5. Inspection
17. Anti-skid system
    1. System principles
    2. Airspeed vs. wheel speed
    3. Components
    4. Protection systems

AVM 219 - Airframe Inspections

1. Demonstrate proficient knowledge of aircraft inspection requirements
2. Demonstrate proficient knowledge of aircraft documents
3. Demonstrate proficient knowledge of repair station operations
4. Demonstrate proficient knowledge of proper maintenance documentation

1. Safety
   1. Owner and operator responsibility
   2. Mechanic responsibility
   3. Inspector responsibility
   4. Minimum requirements
2. Costs
   1. Aircraft ownership
   2. Operational
   3. Maintenance
   4. Insurance
3. Airworthiness
   1. Definition
   2. Documents
   3. Maintainability
   4. Changes
4. Unapproved Parts
   1. Definition
   2. Identification and labeling
   3. Alterations
   4. Inspection procedures
   5. Reporting
5. Annual and 100 hour Inspections
   1. Preparation
   2. Documents for review
   3. Maintenance and service manual
   4. Using the check list
   5. Inspection requirements
   6. Service and maintenance
   7. Performing inspections
6. Document Usage
   1. Use of maintenance publications
   2. Airworthiness directives, procedures
   3. Type certificate application
   4. Service bulletin application
   5. Instructions for continued airworthiness
   6. Equipment lists and minimums
   7. Aircraft log and maintenance records
7. Progressive Inspections
   1. Applicability
   2. Breakdown of tasks
   3. Scheduling of maintenance and inspections
   4. Documentation
   5. Use of manufacturer data
   6. Equipment requirements
   7. Performing inspections
8. Repair Station Requirements
   1. Certification
   2. Ratings
   3. Pertinent regulations
   4. Set-up and equipment
   5. Training
   6. Staffing
   7. Equipment
   8. Operating
9. Documentation
   1. Inspection and maintenance sign offs
   2. Work orders
   3. Routine and non-routine
   4. Job cards

AVM 223 - Hydraulic and Pneumatic Power

1. Demonstrate proficient knowledge of aircraft hydraulic system components
2. Demonstrate proficient knowledge of aircraft hydraulic system operation
3. Demonstrate proficient knowledge of aircraft landing gear, flight control, and brake systems
4. Demonstrate proficient knowledge of aircraft hydraulic system inspection, servicing, and repair

1. Hydraulic Fluids
   1. Viscosity
   2. Stability
   3. Types
   4. Precautions
2. System Principles
   1. Needs for power
   2. Moving of fluid
   3. Routing and selector valves
   4. Basic components
3. Reservoirs Types
   1. Features
   2. Servicing and inspection
4. Filters
   1. Types
   2. Features
   3. Servicing and inspection
5. Fluid Pumps
   1. Hand pumps
   2. Constant delivery
   3. Variable delivery
   4. Types
   5. Features
   6. Servicing and inspection
6. Pressure Regulation
   1. Relief valves
   2. Regulators
   3. Indicating equipment
   4. Adjustment and servicing
7. Accumulators
   1. Types
   2. Features
   3. Servicing
8. Check Values
   1. Types
   2. Features
   3. Installations
9. Actuating Cylinders
   1. Types
   2. Principles of operation
   3. Inspection and servicing
   4. Maintenance
10. Selector Valves
    1. Operating principles
    2. Types
    3. Applications
11. Hydraulic Power Systems
    1. Light A/C brakes
    2. Heavy A/C brakes
    3. Flight controls
    4. Steering
    5. Accessories
12. Pneumatic Power Supply
    1. Pumps and supply
    2. Storage
    3. Precautions
13. Pneumatic Power Equipment
    1. Control valves
    2. Pressure adjustment
    3. Restrictors
    4. Filters
    5. Maintenance and inspection

AVM 224 - Atmospheric Controls

1. Demonstrate proficient knowledge of aircraft oxygen systems
2. Demonstrate proficient knowledge of aircraft cabin heat and vapor cycle systems
3. Demonstrate proficient knowledge of aircraft bleed air systems air cycle machines
4. Demonstrate proficient knowledge of aircraft pressurization systems

1. Atmosphere
   1. Composition of gasses
   2. Segments
   3. Pressure changes
   4. Temperature changes
   5. Heating and cooling of air masses
   6. Water vapor
2. Oxygen Requirements
   1. Physiological needs
   2. Hypoxia
   3. Regulations
3. Oxygen Storage
   1. Gaseous
   2. Liquid
   3. Solid
4. Oxygen System Components
   1. Regulators
   2. Masks
   3. Supply lines
   4. Fittings
   5. Indicating
5. Oxygen Systems Functions
   1. Continuous
   2. Demand
   3. Emergency
6. Maintenance
   1. Handling of oxygen
   2. Installation and removal of components
   3. Servicing
   4. Inspection
   5. Hazards
7. Heating Systems
   1. Exhaust gas heaters
   2. Cabin combustion heaters
   3. Electrical element
   4. Engine bleed air heating
8. Ventilating Systems
   1. Air distribution
   2. Tempering air
   3. Air sources
   4. Indicating and sensors
9. Air Conditioning (Cooling) Systems
   1. Vapor cycle principles
   2. Vapor cycle components
   3. Air cycle principles
   4. Air cycle components
10. Pressurization
    1. Structural requirements
    2. Cabin pressure sources
    3. Cabin pressure control systems
    4. Pressurization system components
    5. Safety features
    6. Typical operations

AVM 225 - Fire, Ice, Rain, and Fuel Systems

1. Demonstrate proficient knowledge of aircraft fire detection and protection systems
2. Demonstrate proficient knowledge of aircraft ice and rain protection systems
3. Demonstrate proficient knowledge of aircraft fuel systems
4. Demonstrate proficient knowledge of aircraft system maintenance practices

1. Fire Protection Terms
   1. Fuels
   2. Oxidizers
   3. Combustion
   4. Reactivity
   5. Detection
   6. Protection
   7. Extinguishing
   8. Zones
   9. Fixed
   10. Portable
2. Detection
   1. Overheat
   2. Rate of temp rise
   3. Flame detectors
   4. Radiation sensing
   5. Smoke
   6. Carbon monoxide
   7. Combustible mixture
   8. Fiber optic
   9. Observation of crew or passengers
3. Detection System Requirements
   1. Accurate warnings
   2. Location
   3. Testing
   4. Environmental
   5. Weight
   6. Power
   7. Indicating
4. Common Fire and Overheat Detection Devices
   1. Thermal switch
   2. Spot detector
   3. Thermocouple
   4. Continuous loop
   5. Continuous element
5. Fire Protection
   1. Firewalls
   2. Heat shielding
   3. Protective sleeving
   4. Interior material treatments
6. Smoke Detection
   1. Carbon monoxide
   2. Photo electric
   3. Visual
7. Extinguishing Agents
   1. Halogenated hydrocarbons
   2. Inert cold gas
8. Extinguishing Systems
   1. Hand held
   2. High rate of discharge
   3. Maintenance
   4. Troubleshooting
9. Ice and Rain
   1. Conditions
   2. Effects
   3. Types and terms
10. Detection Methods
    1. Visual
    2. Performance
    3. Optical
    4. Electronic
11. Prevention
    1. Avoidance
    2. Heating surfaces
    3. Chemical
    4. Mechanical
12. Pneumatic Deicing
    1. Operation
    2. Components
    3. Maintenance
13. Thermal (Combustion Heater)
    1. Operation
    2. Components
    3. Maintenance
14. Thermal (Bleed Air)
    1. Operation
    2. Components
    3. Maintenance
15. Thermal (Electrical Element)
    1. Operation
    2. Instrument sensing protection
    3. Windshield icing/defrost
    4. Drain heating
    5. Maintenance
16. Rain Removal Systems
    1. Forced air
    2. Wiper
    3. Chemical
    4. Maintenance
17. Fuel Systems Safety
    1. Safety
    2. System types
    3. Fuel compatibility
18. System Types
    1. Fuel storage
       1. Tank
       2. Bladder
       3. Integral
    2. Gravity feed
    3. Transfer feed
19. Fuel Pumps
    1. Vane
    2. Rotary piston
    3. Hand pumps
20. Fuel Filters and Strainers
    1. Types
    2. Servicing and replacements
    3. Lines and fittings
21. Fuel Valves
    1. Selector
    2. Check values
    3. Sump and drain
22. Fuel Management
    1. Multiple tank, selection
    2. Fueling
    3. Transfer
    4. Jettison
23. VXXII.     Indicating
    1. Visual
    2. Placarding
    3. Resistance
    4. Capacitance
    5. Mechanical
24. System Maintenance
    1. Securing
    2. Leakage
    3. Corrosion

AVM 226 - Engine Electrical Systems

1. Demonstrate proficient knowledge of reciprocating engine ignition systems
2. Demonstrate proficient knowledge of turbine engine ignition systems
3. Demonstrate proficient knowledge of engine electrical system wiring standards
4. Demonstrate proficient knowledge of engine electrical system troubleshooting processes

1. Magnetos (Components)
   1. Rotor
   2. Magnets
   3. Bearings
   4. Pole shoe
   5. Housings
   6. Timing gears
   7. Coils
   8. Breaker points
   9. Distributor
2. Magnetos (Tooling)
   1. Basic tools for disassembly
   2. Point gapping tools
   3. E-gap equipment
   4. Fixtures
   5. Timing equipment
   6. Condenser testers
   7. Magneto test bench
   8. Ohm meter ops
3. Magnetos (Wiring)
   1. High tension
   2. Low tension
   3. Flexible shielding
   4. Non-flexible shielding
   5. Ignition contacts
4. Magnetos (Drives)
   1. Impulse
      1. Operation
      2. Lag
      3. Inspection
   2. Direct drive spline
   3. Accessory drive attachments
5. Ignition Switches
   1. Purpose
   2. Types
   3. Operation
   4. Installations
6. Ignition Harness
   1. Descriptions
   2. Types
   3. Operations
   4. Installations
   5. Troubleshooting
   6. Repairs
7. Ignition Booster System
   1. Description of operation
   2. Booster coil
   3. Induction vibrator
   4. Troubleshooting
8. Spark Plugs
   1. Description of operation
   2. Types and designations
   3. Reach
   4. Electrodes
   5. Servicing
9. Engine Ignition analyzers
   1. Description of operations
   2. Equipment types
   3. Usage
10. Turbine Engine (Ignition Transformers)
    1. Description of operations
    2. Types and designations
    3. Hazards
    4. Components
    5. Mounting
    6. Troubleshooting and repair
11. Turbine Engine (Igniter Plugs)
    1. Description of operation
    2. Types/designations
    3. Hazards
    4. Components
    5. Igniter leads
    6. Troubleshooting, servicing and repair
12. Engine electrical controls (switches)
    1. Types
    2. Applications
    3. Troubleshooting and repair
    4. Installations
13. Engine electrical controls (fuses, circuit breakers)
    1. Types
    2. Applications
    3. Troubleshooting and repair
    4. Installations
14. Engine Electrical Controls (Circuits)
    1. Type
    2. Power supplies
       1. 14 volt
       2. 28 volt
       3. 115 volt AC
    3. Applications
    4. Troubleshooting and repair
15. Engine Electrical Controls (wiring)
    1. Types
    2. Applications
    3. Sizing
    4. Selection
    5. Installation
       1. Securing
       2. Protective methods
       3. Typical installations
16. Engine Electrical Controls (Installation)
    1. Electrical terminals
    2. Splicing
    3. Bonding jumpers
    4. Identification of cables
17. Engine Electrical Controls (Engine Bulkhead)
    1. Connector plugs
    2. Mating receptacles
    3. Quick disconnect
    4. Securing and safe tying
18. Technical Data
    1. Service manuals (SM)
    2. Part catalogues
    3. Maintenance manuals (MM)
    4. Wiring diagram manuals (WDM)
    5. Overhaul manuals (OM)

AVM 227 - Engine Air Flow Systems

1. Demonstrate proficient knowledge of reciprocating engine induction systems
2. Demonstrate proficient knowledge of reciprocating engine exhaust systems
3. Demonstrate proficient knowledge of engine ice, rain, and cooling systems
4. Demonstrate proficient knowledge of turbine engine airflow systems

1. Reciprocating Engine Induction Systems
   1. Naturally aspirated
      1. Air scoop
      2. Air filters
      3. Ducting
      4. Manifolds
   2. Super charged
      1. Air scoop
      2. Filters
      3. Ducting
      4. Manifolds
2. Alternate Induction Air Systems
   1. Air preheat
   2. Carburetor ice
   3. Induction air heat exchange
   4. Induction air icing
      1. Alternate air source
      2. Cabin heating
      3. Water separation
3. Induction System Maintenance
   1. Inspections
   2. Repairs
   3. Servicing
4. Superchargers
   1. Principles of operation
   2. Internally driven
   3. Externally driven
   4. Inspection and maintenance
5. Turbochargers
   1. Principles of operation
   2. Components
   3. Intercoolers and heat exchanges
   4. Waste gate
   5. Controllers
   6. Fuel system requirements
   7. Lubrication
   8. Inspection and maintenance
6. Turbo Compound Systems
   1. Principles of operation
   2. Components
   3. Applications
7. Reciprocating Engine Exhausts Systems
   1. Principles of operation
   2. Materials
   3. Types
      1. Open systems
      2. Collector
   4. Effect on power production
8. Exhaust Subsystems
   1. Ejectors
   2. Expansion joints
   3. Augmenters
   4. Heating source
   5. Mufflers
   6. Thermal anti ice
9. Exhaust System Maintenance
   1. Hazards
      1. Crew and passengers
      2. Aircraft components
   2. Inspection
   3. Service and maintenance
   4. Repairs
10. Reciprocating Engine Cooling
    1. System functions
    2. Principles of operation
    3. Cowlings
       1. Construction
       2. Installation and removal
    4. Baffling and seals
       1. Cylinder fin cooling
       2. Accessory cooling
       3. Exhaust component cooling
    5. Inspection and maintenance
11. Turbine Engine Induction Systems
    1. Air inlets principles of operation
       1. Subsonic inlet ducts
       2. Supersonic inlet ducts
    2. Divergent type
    3. Convergent type
    4. Blow-in doors
12. Turbine Engine Cooling
    1. Distribution of inlet air
    2. Fan and by-pass air
    3. Combustor air cooling
    4. Air mixers
13. Turbine Engine Exhaust Systems
    1. Flow of gasses
    2. Collection of gasses
       1. Divergent passages
       2. Convergent ducts
       3. Inner cone
    3. Insulation of components
14. Turbine Engine Exhaust Systems Maintenance
    1. Typical operational problems
    2. Inspection
    3. Service and maintenance
    4. Repair
15. Turbine Engine Airflow Subsystems
    1. Cowl and glide vane anti-ice control
    2. Vortex destruction
    3. Thrust reverse
       1. Clamshell (external blocking)
       2. Cascade vane (internal blocking)

AVM 228 - Aircraft Propellers

1. Demonstrate proficient knowledge of aircraft propeller theory
2. Demonstrate proficient knowledge of aircraft propeller operation
3. Demonstrate proficient knowledge of aircraft propeller maintenance
4. Demonstrate proficient knowledge of aircraft propeller systems

1. Propeller Theory
   1. Production of thrust
   2. Forces acting on propellers
      1. Centrifugal
      2. Torque bending force
      3. Thrust bending force
      4. Aerodynamic twisting force
      5. Centrifugal twisting force
2. Propeller Nomenclature
   1. Leading edge
   2. Trailing edge
   3. Tip
   4. Shank
   5. Blade face
   6. Blade back
   7. Chord line
   8. Blade angle
   9. Axis of rotation
   10. Blade pitch and distribution
3. Types of Propellers
   1. Fixed pitch
   2. Ground adjustable
   3. Two position
   4. Controllable pitch
   5. Identification
      1. McCauley
      2. Sensenich
   6. Constant speed
   7. Feathering
4. Propeller Construction
   1. Wood propellers
   2. Aluminum propellers
   3. Steel propellers
   4. Composite propellers
5. Propeller Installation and balancing
   1. Tapered shaft
   2. Flanged shaft
   3. Splined shaft
   4. Propeller safetying
   5. Propeller blade tracking
   6. Propeller balancing
6. Propeller Maintenance
   1. Inspections and checks
   2. Service
   3. Repairs
   4. Lubricants and lubrication
   5. Propeller Federal Aviation Regulations (FARs)
   6. Propeller repair stations
7. Constant Speed Systems
   1. Theory
   2. Types
   3. Instrumentation
   4. Controls
   5. Governors
   6. System operation
   7. Installation and removal
   8. Inspections and checks
   9. Troubleshooting
   10. Service and repairs
8. Feathering Systems
   1. Theory
   2. Types
   3. Controls
   4. System operation
      1. Instrumentation
      2. Accumulator
      3. Governors
   5. Installations
   6. Inspections and checks
   7. Troubleshooting
   8. Service and repair
9. Reversing Systems
   1. Theory
   2. Types
   3. Controls
   4. System operation
      1. Instrumentation
      2. Precautions
   5. Installations
   6. Inspections and checks
   7. Troubleshooting
   8. Service and repair
10. Propeller Icing Systems
    1. Theory
    2. Types
    3. Controls
    4. System operation
    5. Installations
    6. Inspections and checks
    7. Troubleshooting
    8. Service and repair
11. Propeller Synchronizing Systems
    1. Theory
    2. Types
    3. Instruments
    4. Controls
    5. Special sub systems
    6. System operations
    7. Installation removal
    8. Inspections and checks
    9. Troubleshooting
    10. Service and repair
12. Unducted Fans
    1. Theory
    2. Types
    3. System operations
    4. Systems components
    5. Installations
    6. Inspections and checks
    7. Troubleshooting
    8. Service and repairs

AVM 229 - Engine Support Systems

1. Demonstrate proficient knowledge of engine fire protection systems
2. Demonstrate proficient knowledge of engine pneumatic systems
3. Demonstrate proficient knowledge of auxiliary power units
4. Demonstrate proficient knowledge of engine removal and installation procedures

1. Fire Protection
   1. Requirements
   2. Fire detection
   3. Fire extinguishing
   4. Fire zones
2. Fire Detection Systems
   1. Thermal switch
   2. Thermocouple
   3. Continuous loop
   4. Spot detector
   5. Rate of temperature rise
   6. Radiation sensing
   7. Smoke detection
   8. Overheat detectors
   9. Carbon monoxide detectors
   10. Combustible mixture
   11. Fiber optic detector
   12. Observations by crew
3. Fire Extinguishing Agents
   1. Carbon dioxide
   2. Halogenated hydrocarbons
   3. Health and environmental precautions
   4. Fire Protection Systems
      1. Single point extinguishers
      2. Multiple point extinguishers
      3. High rate discharge systems
4. Fire Detection and Extinguishing System Maintenance
   1. Inspections and checks
   2. Troubleshooting
   3. Servicing
   4. Repairs
5. Turbine Engine Pneumatic Systems
   1. Bleed air sources
   2. Air to air heat exchangers
   3. Controls and monitoring
   4. Valves, lines and fittings
   5. Inspections/checks and servicing
6. Pneumatic Starting Systems
   1. Starters
   2. Controls and operation
   3. Installations
   4. Maintenance
   5. Troubleshooting and repair
7. Auxiliary Power Units
   1. Theory of operation
   2. Installations
   3. Controls and operations
   4. Starting system
   5. Fuel control system
   6. Speed sensing
   7. Power production
   8. Induction and exhausts
   9. Engine components
   10. Fire protection
   11. Inspection and checks
   12. Servicing
   13. Troubleshooting and repairs
8. Thrust Reversers
   1. Operation and controls
   2. Installations
   3. Types
      1. Internal blockage
      2. External blockage
   4. Deflector valves
   5. System components
   6. Inspection/checks
   7. Service and repairs
   8. Troubleshooting
9. Turbine Engine Removal
   1. Specialty equipment
      1. Hoists
      2. Transport dollies
   2. Engine mounts
   3. Attaching hardware
   4. Electrical disconnects
   5. Control disconnects
   6. Fuel lines attachments
   7. Pneumatic lines attachments
   8. Check list usage
10. Turbine Engine Installation
    1. Pre-installation checks
    2. Mounting and attachment
    3. System connections
    4. Rigging of controls
    5. Inspections and checks
11. Engine Storage and Transport
    1. Preserving processes
    2. Securing for shipping
    3. Shipping equipment

AVM 231 - Engine Principles, Monitoring and Inspection

1. Demonstrate proficient knowledge of reciprocating engine theory
2. Demonstrate proficient knowledge of turbine engine theory
3. Demonstrate proficient knowledge of engine instrumentation
4. Demonstrate proficient knowledge of engine inspection procedures

1. Theory and Construction of Powerplants:  Types and Terms
   1. Reciprocating
   2. Turbo jet
   3. Turbo props
   4. Fan Jet
   5. Pulse jet
   6. Ram jet
   7. Rocket
2. Requirements
   1. Power and weight
   2. Fuel economy
   3. Durability and reliability
   4. Operating flexibility
   5. Compactness
   6. Power plant selection
3. Types of Engines
   1. Inline engines
   2. Opposed, O type engines
   3. V-type engines
   4. Radial engines
4. Reciprocating Engine Design and Construction
   1. Basic reciprocating part 
   2. Crank case sections
   3. Crank shafts
   4. Connecting rods
   5. Pistons and pins, rings
   6. Cylinders and valve train
   7. Bearings
   8. Accessory case
   9. Numbering of cylinders
   10. Firing order
5. Radial Engine Design and Construction
   1. Nose section
   2. Power section
   3. Diffuser section
   4. Accessory section
   5. Numbering of cylinders
   6. Firing order
6. Reciprocating Engine Operating Principles
   1. Otto cycle
   2. Two stroke cycle
   3. Four stroke cycle
7. Engine Power and Efficiencies
   1. Work
   2. Horsepower
   3. Piston displacement
   4. Compression ratio
   5. Indicated horsepower
   6. Brake horsepower
   7. Friction horsepower
   8. Thrust horsepower
   9. Thermal efficiency
   10. Mechanical efficiency
   11. Volumetric efficiency
   12. Propulsive efficiency
8. Turbine Engine Construction
   1. Air inlet
   2. Compressor section
      1. Centrifugal flow
      2. Axial flow
   3. Diffuser section
   4. Combustion
      1. Annular
      2. Can
      3. Can-annular
   5. Turbine section
   6. Exhaust section
   7. Accessory section
9. Turbine Engine Sub-Assemblies
   1. Single spools
   2. Split spools and exhaust systems
   3. Cowlings
   4. Turbo fans
10. Turbo Prop Engines
    1. Power section
    2. Gear section
    3. Torque section
    4. Accessory section
11. Turbine Engine Operation Principles
    1. Thrust
       1. Force
       2. Mass
       3. Acceleration
    2. Newton Laws
    3. Brayton pressure cycle
    4. Thermal efficiency
12. Engine Instrumentation
    1. Carburetor air temperature gage
    2. Fuel pressure
    3. Fuel flowmeter
    4. Manifold pressure
    5. Oil temperature
    6. Oil pressure
    7. Tachometer
    8. Cylinder head temperature
    9. Torque meter
    10. Suction
    11. Range markings
        1. Red
        2. Yellow
        3. Blue
        4. Green
        5. White
13. Instrument Principles of Operation
    1. Mechanical temperature indicators
    2. Electrical temperature indicators
    3. Mechanical pressure indicators
    4. Electrical pressure indicators
    5. Mechanical RPM indicators
    6. Electrical RPM indicators
    7. Mechanical fluid rate of low indicators
    8. Electrical fluid rate of flow indicators
14. Maintenance of Instruments and Systems
    1. Performing maintenance on instruments
    2. Servicing of instruments
    3. Inspection, check of instruments
    4. Troubleshooting instrument systems
    5. Repairs of instrument systems
15. Engine Inspection Requirements
    1. Inspection regulations
       1. FAR Part 21
       2. FAR Part 33
       3. FAR Part 39
       4. FAR Part 43
       5. FAR Part 91
    2. Manufacturers inspection instructions
       1. Maintenance manual
       2. Service manual
       3. Service bulletins

AVM 232 - Reciprocating Engine Overhaul

1. Demonstrate proficient knowledge of common reciprocating engine nomenclature
2. Demonstrate proficient knowledge of reciprocating engine overhaul procedures
3. Demonstrate proficient knowledge of reciprocating engine overhaul processes
4. Demonstrate proficient knowledge of reciprocating engine operation

1. Engine Components: Cylinders and Heads
   1. Barrels
   2. Skirts
   3. Fins
   4. Materials
   5. Taper
   6. Mounting holes
2. Pistons
   1. Materials
   2. Shapes
   3. Ring groves
   4. Ring types
   5. Cam ground
3. Wrist Pins
   1. Materials
   2. Caps and retainers
4. Connection Rods
   1. Materials
   2. Bushing and bearings
   3. Lubrication
5. Crankshafts
   1. Materials
   2. Manufacturing process
   3. Rod and bearing journals
   4. Throws
   5. Counter weights
   6. Flange and spline prop shafts
6. Case
   1. Materials
   2. Construction
   3. Stud and bolts
   4. Alignment
   5. Lubrication
   6. Data plates
   7. Assembly concerns
7. Cam Shafts
   1. Materials
   2. Manufacturing process
   3. Bearing journals
   4. Cam lobes
8. Lifters
   1. Solid
   2. Hydraulic
   3. Lubrication
9. Valves
   1. Types
   2. Materials
   3. Nomenclature
   4. Grinding
   5. Lapping
   6. Seats
   7. Guides
10. Push Rods and Tubes
    1. Types
    2. Materials
    3. Lubrication
11. Rocker Assemblies
    1. Types
    2. Materials
    3. Lubrication
12. Accessories
    1. Gears
    2. Case
    3. Mounting pads
13. Lubrication
    1. Principles
    2. Lubricants
    3. Oil pumps
    4. Filters
    5. Sumps
    6. Oil supplies
14. Overhaul Options
    1. Complete
    2. Top overhaul
    3. Remanufacture
    4. Factory service instructions
    5. When to overhaul
15. Overhaul Credentials
    1. Who is authorized
    2. A&P
    3. A&P – I/A
    4. Factory
    5. Repair station
16. Overhaul Procedures
    1. Initial inspections
    2. Disassembly
    3. Cleaning
    4. Dimensional inspections/table of limits
    5. NDI inspections
    6. Magnetic particles
    7. Dye penetrate
    8. Eddy current
    9. X-ray
    10. Manuals
    11. Service instructions
    12. Individual component maintenance
    13. Crankshaft and camshaft run out
    14. Valve and cylinder grinding
    15. Spring, rod, lifter, and rocker inspection and service
17. Reassembly After Overhaul
    1. Layout of components
    2. Tooling and equipment
18. Torque
    1. Pre-lubrication
    2. Paperwork
19. Engine Installations
    1. Motor mount
    2. Accessories
    3. Magnetos, plugs, and harnesses
    4. Starter
    5. Fuel systems
    6. Electrical
    7. Propeller
    8. Baffling
20.    Engine Break-In
    1. Procedures
    2. Cooling
    3. Monitoring
    4. Instrumentation
    5. Run cells
    6. Aircraft installations
21. Test Cell Procedures
    1. Minimum crew
    2. Equipment limitations
    3. Safety concerns

AVM 233 - Turbine Engines

1. Demonstrate proficient knowledge of common turbine engine nomenclature
2. Demonstrate proficient knowledge of turbine engine overhaul procedures
3. Demonstrate proficient knowledge of turbine engine overhaul processes
4. Demonstrate proficient knowledge of turbine engine lubrication systems

1. Engine Components: Compressor
   1. Principles of operation
      1. Pressure
      2. Velocity
      3. Compression ratio
      4. Surges
      5. Tall
      6. Bleed air
   2. Construction
      1. Materials
      2. Manufacturing processes
      3. Assembly
   3. Type Specifics
      1. Centrifugal flow
      2. Axial flow
      3. Reverse flow
      4. Stages
      5. Split spools
      6. Fans
      7. Hybrids
2. Engine Components: Compressor
   1. Principles of operation
      1. Pressure
      2. Velocity
      3. Compression ratio
      4. Surges
      5. Tall
      6. Bleed air
   2. Construction
      1. Materials
      2. Manufacturing processes
      3. Assembly
   3. Type Specifics
      1. Centrifugal flow
      2. Axial flow
      3. Reverse flow
      4. Stages
      5. Split spools
      6. Fans
      7. Hybrids
   4. Vanes
      1. Guide vane
      2. Stator vane
      3. Rotor vane
      4. Fan blades
      5. Attachment
      6. Inspection
      7. Service and maintenance
      8. Repair
      9. Overhaul
3. Engine Components:  Diffuser
   1. Principles of operation
      1. Pressure
      2. Velocity
      3. Routing
      4. Mixing
   2. Construction
      1. Materials
      2. Manufacturing processes
   3. Type specifics
      1. Centrifugal
      2. Axial flow
      3. Fuel routing
      4. Mixture control
      5. Attachment
   4. Maintenance
      1. Inspection
      2. Servicing
      3. Repairs
      4. Overhaul
4. Engine Components: Combustion
   1. Principles of operation
      1. Fuel air mixing
      2. Distribution to burners
      3. Cooling
      4. Pressure of gasses
   2. Construction
      1. Materials
      2. Manufacturing processes
      3. Assembly
   3. Type specifics
      1. Can
      2. Can-annular
      3. Annular
      4. Reverse-flow combustors
      5. Stages
      6. Hybrids
   4. Turbine blades
      1. Inlet guide vanes
      2. Reaction turbine blade
      3. Impulse blade
      4. Turbine stators
      5. Blade shrouding
      6. Blade tip clearance
      7. Blade cooling
      8. Attachment
      9. Blade failures
   5. Maintenance
      1. Inspection
      2. Servicing
      3. Repairs
      4. Overhaul
5. Engine Components:  Accessory Drives
   1. Purpose
      1. Drive pads
      2. Oil pump
      3. Fuel pump
      4. Hydraulic pump
      5. Electrical generation
      6. Starter
      7. Monitoring
   2. Construction
   3. Type specifics
   4. Power inputs
6. Engine Components:  Lubricating System
   1. Lubricants
      1. Friction
      2. Heat
      3. Corrosion
      4. Contaminants
      5. Types
         1. Grades
         2. Additives
7. Lubricant Systems
   1. Wet sump
   2. Dry sump
   3. Hot tank
   4. Cold tank
   5. Pressure
   6. Scavenge
   7. Vents
   8. Tanks
      1. Construction
      2. Purpose
   9. Air oil separation
   10. Pressurization
   11. Bearings and seals
       1. Materials
       2. Loads
       3. Alignment
       4. Vibration
       5. Ball type
       6. Roller type
       7. Split type
       8. Lubrication
       9. Seals
          1. Carbon
          2. Labyrinth
   12. Oil Pumps
       1. Gerotor type
       2. Vain type
       3. Spur-gear
       4. Pressure relief valves
   13. Filters
       1. Disc type
       2. Element
       3. S
       4. By-pass system
       5. Servicing
   14. Oil coolers
       1. Purpose
       2. Types
          1. Oil to air types
          2. Oil to fuel types
       3. By-pass systems
   15. Maintenance
       1. Monitoring
          1. Pressure
          2. Temperature
          3. Quantity
          4. Filter by-pass
          5. Chip detection
          6. Oil analysis
       2. Inspection
       3. Servicing
       4. Repairs
       5. Overhaul
8. Engine Components:  Propeller Reduction Gear Systems
   1. Principles
      1. Transition of power
      2. Torque
      3. Assembly
   2. Construction
      1. Materials
      2. Manufacturing processes
      3. Assembly
   3. Type specifics
      1. Allison
      2. Garrett
      3. Pratt and Whitney
      4. General Electric
      5. Reduction Gearing
   4. Maintenance
      1. Inspection
      2. Servicing
      3. Repairs
      4. Overhaul
9. Turbine Engine Overhaul
   1. Overhaul options
      1. Complete
      2. Partial selection
         1. Compressor
         2. Turbine
         3. Reduction gear
      3. Factory service instructions
      4. When to overhaul
   2. Authorization to perform maintenance
      1. Airframe and powerplant
      2. Factor
      3. Repair stations
      4. Inspection
   3. Overhaul procedures
      1. Initial inspection
      2. Disassembly
      3. Cleaning
      4. Dimensional inspections
      5. N.D.I. inspections
         1. Magnetic particle
         2. Eddy current
         3. X-ray
         4. Ultra sound
         5. Dye-penetrate
         6. Visual
      6. Manuals
      7. Service instructions
   4. Reassembly after overhaul
      1. Layout of components
      2. Tooling and equipment
      3. Torque
      4. Pre-treatments
      5. Paperwork
      6. Final inspection

AVM 234 - Engine Fuel Metering and Operation

1. Demonstrate proficient knowledge of engine fuel metering systems
2. Demonstrate proficient knowledge of aircraft carburetors
3. Demonstrate proficient knowledge of engine fuel metering system maintenance
4. Demonstrate proficient knowledge of engine operation

1. Fuel Metering Theory
   1. Energy transformation
   2. Fuel air mixtures
   3. Efficiencies
   4. Power production
2. Aviation Fuels
   1. Automotive gasoline
   2. Aviation gasoline
   3. Aviation turbine engine fuels
   4. Fuel ratings and grades
   5. Fuel additives
   6. Fuel contamination
   7. Fuel handling
3. Fuel Metering Requirements
   1. Basic operations
   2. Operating environments
4. Float Carburetors
   1. Float Type Carburetion
      1. Main metering system
      2. Mixture control
      3. Idle metering
      4. Idle mixture
      5. Acceleration system
      6. Power enrichment
   2. Float Carburetor Maintenance
      1. Destinations
      2. Data plates
      3. Inspection and checks
      4. Servicing
      5. Overhaul
   3. Float Carburetor Installations
      1. Mounting
      2. Adjustments
      3. Troubleshooting
      4. Supply lines
      5. Adjustments
5. Pressure Carburetors
   1. Pressure Carburetor Components
      1. Fuel and air metering forces
      2. Mixture control
      3. Idle systems
      4. Acceleration systems
      5. Power enrichment
   2. Pressure Carburetor Maintenance
      1. Designations
      2. Inspection and checks
      3. Servicing
      4. Overhaul
      5. Adjustments
   3. Pressure Carburetor Installations
      1. Mounting
      2. Adjustments
      3. Troubleshooting
      4. Supply fuel lines
      5. Fuel pumps
6. Fuel Injection Systems
   1. Principles of operation
   2. System components
   3. Fuel plumbing
   4. Fuel pumps
7. Fuel Injection (Bendix)
   1. Components
      1. Metering forces
      2. Fuel flow
      3. Idle system
      4. Power enrichment
      5. Injectors
      6. Mixture control
   2. Fuel Injection Maintenance (Bendix)
      1. Inspection and checks
      2. Servicing
      3. Troubleshooting
      4. Repairs
      5. Adjustments
      6. Overhaul
8. Fuel Injection (TCM)
   1. Components
      1. Fuel control unit
      2. Injection pump
      3. Fuel manifold
      4. Supply and return lines
      5. Injector nozzles
   2. Fuel Injection Maintenance (TCM)
      1. Inspection and checks
      2. Servicing
      3. Troubleshooting
      4. Adjustments
      5. Repairs
      6. Overhaul
9. Fuel Metering Systems
   1. Fuel Metering System Components
      1. Lines and fittings
      2. Hoses and clamps
      3. Fuel pumps
      4. Mounting (installation)
   2. Fuel Metering System Components Maintenance
      1. Inspection and checks
      2. Servicing and repair
      3. Troubleshooting
      4. Adjustment and tests
10. Reciprocating Engine Operations
    1. Terms and definitions
    2. Controls
    3. Engine monitoring instruments
    4. Performance charts
    5. Emergency procedures
    6. Operational checks
11. Turbine Engine Fuel System Basics
    1. Requirements
    2. Jet fuel metering basics
    3. Turbine engine pressure and temperature sensing
    4. Engine start sequence
    5. Engine run parameters
    6. Engine shut down sequence
12. Turbine Fuel System Components
    1. Main fuel pumps
       1. Constant displacement
       2. Variable displacement
    2. Fuel heaters
    3. Fuel filters
    4. Fuel spray nozzles
    5. Fuel manifolds
       1. Simplex
       2. Duplex
       3. Flow divider
    6. Fuel pressurizing and dump values
13. Turbine Engine Jet Fuel Controls
    1. Principles of operation
    2. Venturi and regulator valves
    3. Metering value
    4. Speed sensing
    5. Fuel drain valve
    6. Pressure regulating valve
    7. Throttle valve
    8. Surge and temperature valve
    9. Translating cam
    10. Speed protection
14. Turbine Engine Fuel System Maintenance
    1. Inspection and checks
    2. Servicing
    3. Adjustment and test
    4. Troubleshooting
    5. Repairs
15. Turbine Engine Operations
    1. Terms and definitions
    2. Controls
    3. Engine monitoring instruments
    4. Performance charts
    5. Emergency procedures
    6. Operational checks
16. Turbo Propeller Operations
    1. Terms and definitions
    2. Controls
    3. Engine monitoring instruments
    4. Performance charts
    5. Emergency procedures
    6. Operational checks

AVM 260 - Aircraft Composite Repair II

1. Demonstrate Structural Repair Manual selection by determining Component identification and damage classification.
2. Describe the function and use of source documents provided by aircraft manufacturers.
3. Explain the history and purpose of bonded metal repairs.
4. Describe tank processing of bonded metal repairs.
5. Describe environmental considerations in the handling of composite and metal bonded materials.

1. Structural Repair Manual Repair Method Selection
   1. Component identification
   2. Damage classification
2. Source Documents
   1. Revision systems
   2. Effectivity
   3. Drawing systems
   4. Internal documents
   5. Material and process specifications
   6. Original equipment manufacturer documents
   7. Regulatory documents
3. Bonded Metal Repairs (General)
   1. History
   2. Purpose
   3. Theory
   4. Safety
4. Tank Processing
   1. Forest Products Laboratories (FPL)
   2. Phosphoric Acid Anodizing (PAA)
5. Environmental Considerations
   1. Environmental Protection Agency
   2. Handling
   3. Disposal

AVM 260IN - Advanced Composite Aircraft Repair II

1. Demonstrate Structural Repair Manual selection by determining Component identification and damage classification.
2. Describe the function and use of source documents provided by aircraft manufacturers.
3. Demonstrate repair methods including speed tape, resin sealing, potting, bolted doublers, wet layup at room temperature and elevated temperature, prepreg hot bonding, and edge and corner damage.
4. Explain the history and purpose of bonded metal repairs.
5. Demonstrate metal priming in preparation for metal bonding repair.
6. Describe tank processing of bonded metal repairs.
7. Differentiate non-tank processing of bonded metal repairs.
8. Describe environmental considerations in the handling of composite and metal bonded materials.

1. Structural Repair Manual Repair Method Selection
   1. Component identification
   2. Damage classification
2. Repair Methods
   1. Speed tape
   2. Resin sealing
   3. Potted repairs
   4. Bolted and bonded doubler
   5. Pre-cure
   6. Wet layup (room temperature)
   7. Wet layup (elevated temperature)
   8. Prepreg
   9. Serrated rivet
   10. Glass repair of aluminum
3. Source Documents
   1. Revision systems
   2. Effectivity
   3. Drawing systems
   4. Internal documents
   5. Material and process specifications
   6. Original equipment manufacturer documents
   7. Regulatory documents
4. Structural Repair Manual General Repairs and Design Criteria (Chapter 51)
   1. Damage removal
   2. Line repairs
   3. Pre-cure versus co-cure
   4. Surface preparation
   5. Ply orientation
   6. Taper repairs
   7. Step repairs
   8. Wet lay up techniques
   9. Prepreg techniques
   10. Sandwich structure repair
   11. Combination monolithic/sandwich repair
   12. Corner repairs
   13. Blind repairs
5. Bonded Metal Repairs (General)
   1. History
   2. Purpose
   3. Theory
   4. Safety
6. Tank Processing
   1. Forest Products Laboratories (FPL )
   2. Phosphoric Acid Anodizing (PAA )
7. Non-Tank Processing
   1. Phosphoric Acid Non-Tank Anodizing (PANTA )
   2. Pasa-gel
   3. Hydrofluoric acid
   4. Abrasion
8. Priming
   1. Purpose
   2. Types
   3. Safety
   4. Application
   5. Curing and drying
9. Environmental Considerations
   1. Environmental Protection Agency
   2. Handling
   3. Disposal

AVM 260LB - Aircraft Composite Repair II Lab

1. Demonstrate repair methods including speed tape, resin sealing, potting, bolted doublers, wet layup at room temperature and elevated temperature, and prepreg hot bonding.
2. Demonstrate step and taper repairs to wet layup and prepreg materials including edge and corner damage.
3. Demonstrate step and taper repairs to wet layup and prepreg materials including edge and corner damage.
4. Differentiate non-tank processing of bonded metal repairs.
5. Demonstrate hydrofluoric acid metal etching.
6. Demonstrate metal priming in preparation for metal bonding repair.

1. Repair Methods
   1. Speed tape
   2. Resin sealing
   3. Potted repairs
   4. Bolted and bonded doubler
   5. Pre-cure
   6. Wet layup (room temperature)
   7. Wet layup (elevated temperature)
   8. Prepreg
   9. Serrated rivet
   10. Glass repair of aluminum
2. Structural Repair Manual General Repairs and Design Criteria (Chapter 51)
   1. Damage removal
   2. Line repairs
   3. Pre-cure versus co-cure
   4. Surface preparation
   5. Ply orientation
   6. Taper repairs
   7. Step repairs
   8. Wet lay up techniques
   9. Prepreg techniques
   10. Sandwich structure repair
   11. Combination monolithic/sandwich repair
   12. Corner repairs
   13. Blind repairs
3. Non-Tank Processing
   1. Phosphoric Acid Non-Tank Anodizing (PANTA )
   2. Pasa-gel
   3. Hydrofluoric acid
   4. Abrasion
4. Priming
   1. Purpose
   2. Types
   3. Safety
   4. Application
   5. Curing and drying